Sequence every batch. Stop losing hours between them.
BatchIQ replaces fragile planning spreadsheets with automatic capacity planning. It sequences production campaigns, balances workload against your measured performance norms and places cleaning where it costs the least time.
Spreadsheets were never built for regulated batch production
One recipe change, a delayed cleaning or a missing raw material can invalidate an entire week of planning. Planners rebuild it by hand, and the reasoning behind each decision is lost.
Planning in Excel today
Changes cascade manuallyOne shifted batch means retyping every start time downstream.
Cleaning time is guessedProduct sequence drives changeover effort, but nobody optimizes it.
Norms live in people's headsPlans assume ideal speeds instead of measured performance.
No audit trailWho changed the plan, when and why is not recorded.
Planning with BatchIQ
The whole plan recalculatesMove one batch and every dependent step updates in seconds.
Compatible products run togetherCampaigns are grouped to reduce the number of full cleanings.
Plans use real throughputDurations come from your own norms and recorded shift data.
Every change is versionedAuthor, timestamp and reason are kept with each plan revision.
Built around how batch plants actually run
Four capabilities that take a planner from reacting to the shift to running it.
Dynamic Campaign Scheduling
Algorithmic sequencing of campaigns and process phases across parallel work centers, with dependencies, shift calendars and breaks respected automatically.
What it handles
Parallel queues per room, line or booth
Phase dependencies such as dispensing before granulation
Instant re-plan when priorities change mid-shift
Real-time Norm & Yield Tracking
Track dispensing and granulation performance against standard norms, shift by shift, and see where actual throughput drifts from the plan.
What it handles
Plan vs. actual per product, room and shift
Norm drift alerts before targets are missed
Shift handover reports generated from the plan
Changeover & Cleaning Optimization
Minimize line downtime by sequencing products to need fewer full cleanings, and schedule unavoidable cleaning where it blocks the least work.
What it handles
Product-change and full-clean rules per equipment
Campaign grouping by compatibility
Cleaning hold times and expiry windows
Regulatory & Audit-Ready
Full traceability of every planning step, designed for GMP environments where each decision has to be explained during an inspection.
What it handles
Immutable plan history with author and reason
Deterministic results: same inputs, same plan
Exportable records for QA review
A deterministic core, with AI as the advisor
In regulated production a plan must be reproducible. BatchIQ computes every schedule with a deterministic engine. AI proposes better sequences on top of it, and a planner always approves the result.
Connect
Import orders, recipes, norms and equipment rules from ERP or MES exports and spreadsheets.
Schedule
The deterministic engine builds the full cascade from a fixed anchor time. Same inputs always produce the same plan.
Optimize
The AI layer suggests alternative sequences and explains the trade-off in hours, cleanings and throughput.
Approve & dispatch
The planner accepts or rejects. The approved plan goes to the floor and every decision is logged.
Runs in locked-down plant networksNo data leaves your site by defaultHuman approval on every plan changeRead-only analytics, separate from planning
See the same shift, planned two ways
Switch between a manual sequence and the BatchIQ plan for one twelve-hour shift.
Shift plan · Day shift 06:00–18:00
Throughput
+18%
vs. manual plan
Changeover time
−25%
vs. manual plan
OEE
92%
across 5 work centers
Batches completed
19
this shift
BatchCleaningIdle
Illustrative data for demonstration. Not results from a customer site.
Join the early access program
We are selecting a small group of plants to shape the product with us. Pilot partners get hands-on onboarding and direct input into the roadmap.
Pharmaceutical, chemical and precision batch manufacturing
Sites with parallel work centers and frequent product changes